1.    Front suspension

1.1    Definitions

From: Pete & Aprille Chadwell <pandachadwell_at_mac.com>

What are: (a) Caster, (b) SAI, (c) Included Angle (appears to be the sumof Camber and SAI) and (d) Thrust Angle, and what do they tell us?

 

I'm pretty certain that SAI stands for 'Steering Axis Inclination', which I'll describe shortly

 

Caster and SAI are very, very similar. To illustrate caster, think of a bicycle's front wheel, fork and steering head. When viewed from the side, it will be immediately apparent that the axis around which the forks and wheel rotate when steered left or right runs at an angle that is nowhere near vertical. That axis is tipped back in such a way that if you draw an imaginary line on the axis, you'll find that the line intersects the ground IN FRONT of the wheel/tire's point of contact with the ground by a considerable distance. This is referred to as a POSITIVE caster angle. NEGATIVE caster refers to a steering axis which is angled such that it intersects the ground BEHIND the wheel/tire. If you have a bicycle handy, get on it and steer the front wheel right or left and watch what happens to the CAMBER of the wheel. That is, notice that the farther you steer the wheel in one direction or another, the wheel itself leans considerably and is no longer in a vertical plane. You'll notice the same thing on a road car when the wheels are steered sharply the camber of the wheels change with steering input. How does this happen? Back to the bicycle analogy: Imagine that you designed a bicycle so that the steering axis was angled back so far that it was PARALLEL to the ground. Of course, you wouldn't be able to steer the bike at all. Turning the handlebars would only lean the wheel over.

Why have caster at all? Why not just run the steering axis vertical? Good question. Ever notice when you're steering through a corner that IF you were to let go of the steering wheel, it would snap back to center? That tendency is due to the positive caster angle. The greater the angle, the greater the self-centering force. Caster has a huge impact on the directional stability and  steering effort. That is, the greater the positive caster, the lighter the steering effort (to a point, I believe) AND the greater the tendency of the car to wander. Lesser caster angles give great directional stability, but the steering effort becomes greater.

Steering axis inclination is very similar. The caster angles described above are observable when looking at the car from the side. SAI is observable when looking at the car from the front (or rear). Both angles tell us something about the steering axis. If you view a front wheel from the front of the car, the axis around which that wheel rotates when steered left or right is also slanted, almost always so that an imaginary line drawn on the axis intersects the ground near the center of the tire's contact patch. The other end of this imaginary line would (theoretically) intersect the axis of the opposite wheel's steering axis at some point in space above the car. In other words, the steering axis is inclined toward the center of the car. This inclination also has an impact on steering effort. Usually the axis is designed to intersect the ground NEAR the geometric center of the tire's contact patch. But usually it's offset so that it intersects the ground INBOARD of the geometric center of the contact patch. The distance of this offset is called 'steering offset'. The greater the offset, the more steering effort is required. SAI and steering offset are manipulated especially in front wheel drive cars to tune out 'torque steer' to some extent.

I'm not sure I'm familiar with 'included angle'.

1.2    TR3 Sway Bar Add-On?

I am considering putting a front and/or rear sway bars. Who has done this and how much improvement was there? I see that VB has a 3/4" ADCO sway bar for front and 5/8" for rear for $170 a piece. Rather pricey, but I would bite the bullet if it was worth it. Also, should the bushings be upgraded to urethane for added rigidity?

 

From: Randall Young : ryoung_at_NAVCOMTECH.COM

I am reasonably certain that the kits sold by VB are made by ADDCO, and are available through other sources at a lower price.  I got mine from JC Whitney many years ago, but I see they are still listed in the printed catalog (even though I couldn't find them on-line).  ADDCO has a web site at http://www.addco.net/ where you can learn more about their kits. I installed both bars on TS39781LO, and was quite happy with the result on (nearly) stock size tires.  I used all rubber bushings in the rear, but switched the front vertical link bushings to polyurethane to reduce oversteer. The bars completely eliminated the problem where the rear axle hits the frame on hard corners. The installation is pretty straightforward, the only permanent modification to the car is 8 holes, 2 in each of the front frame extensions, and 4 in the rearframe. The bolt through the center of the front wishbones gets replaced with a longer bolt (not included in the kit I received), to carry a metal bracket.  I used Nyloc nuts to avoid having to drill the bolt for a cotter pin. On the rear suspension, the existing U-bolts were long enough to remove one Nyloc, add the metal bracket, and install a new Nyloc.  I did have a few installation problems, had to contact ADDCO for some modified parts, but they were very helpful, and I would assume they've updated their kits by now.

1.3    Another remark from Randall

VB's catalog is flat wrong. (which is not unusual) Addco's web site at http://www.addco.net/products/triumph.shtml specifies 'post-58' (which isn't strictly accurate, but ...)

The issue is that the Addco bar (which I have) mounts to the front bumper supports on the 3A-3B.  Those supports are considerably different on the TR2/3, with no flat surface to mount the swaybar pivots to. TRF sells the same sway bar kit from Addco . BTW, I have the rear bar too.  Definitely helps reduce understeer

1.4    Handling with sway bar

From: Randall : randallyoung_at_earthlink.net

> TeriAnn wrote: I've spent a lot of time chatting with TR3 & 4 racers about suspension. The short answer is you want a stiff front and a stockish rear suspension. Almost no one is racing with a rear say bar on a TR3 because it makes handling less predictable and it doesn't really help high speed cornering.

 

It might be worth pointing out here that the TR2-4 (and some TR4A) are beam-axle cars.  Which means their handling (and what works to improve it) is quite a bit different than the later IRS TRs.  And, they have a somewhat unique rear axle setup, with the axle going over the frame, which introduces some unique twists in their handling.  Pushed to the limit, a stock TR2-4 will suddenly go from slight understeer to gross oversteer, when the axle hits the frame on the inside rear wheel. Fortunately, once the outside rear tire loses traction, the suspension unwinds and the inside tire plants again, giving you another chance to recover instead of just instantly tossing you over the high side. The net result is that the rear ends 'skips' sideways.  IMO this effect is worth eliminating, even if it compromises other aspects of handling. Thus, a heavy front bar, although it induces more understeer, is desirable because it also helps keep the axle from hitting the frame.

The beam axle TRs also have a quite stiff rear suspension, and fairly drastically mis-matched roll centers, which leads to lifting the inside rear wheel off the ground in hard turns, even when it doesn't hit the frame.  Again, you can sacrifice some ultimate cornering force, in return for being able to accelerate through the second half of the

turn, and wind up with a quicker car.

 

1.5    Spax Shocks . . how many turns

From: Rikrock_at_aol.com

Normally, Spax shocks take 13 or 14  clicks going from full soft to full hard.  If you turn the screw counterclockwise far enough it will bottom. That is, you will get to a point where it won't turn farther. That's full soft.  Each click is about 1/2 turn of the adjusting screw.

My experience has been that you can turn the screw clockwise "forever". It won't stop after 14 or 20 or 30 or more clicks.  Continuing to turn the screw clockwise after 14 clicks will not alter the setting, you'll still be at the hardest (14th click) shock setting.

This "feature" is why people like me who have a lousy memory and don't always write things down count the clicks it takes to return the shock to full soft before "cranking it up" again :-)

As a side note, these shocks are "single adjustable".  The adjustment is for rebound only. Compression is not affected by the adjustment.